Performing a Walkaround for Lockout/Tagout or LOTO Verification
Walkaround Procedure Overview:
- Review this guidance card and PUB-3000 Chapter 18 requirements.
- Determine the scope of your walkaround. Depending on circumstances and time available, you may perform one of the checks below, a small subset of the checks, or all of the checks below.
- Observe work involving lockout/tagout and review the associated documentation.
- Interview affected workers (those who do not perform LOTO) regarding awareness.
- Interview authorized workers and equipment owner/operators regarding lockout/tagout responsibilities.
- Conduct a spot-check of lockout/tagout applications.
- Record your observations based on comparison to guidance.
Things to check for and ask about:
- Tour your work areas and ask employees questions to gauge their LOTO awareness:
Questions |
Answers |
|
a. What does an LBNL LOTO lock/tag indicate? |
Equipment is being serviced, etc., and someone can be hurt if you turn on the energy source. |
| b. What does the LBNL LOTO Lock/Tag look like? |
 
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| c. What information should be present on the tag?
|
Name, phone, date, purpose of LOTO, equipment identification |
d. What does it mean if you see something locked out with some other form of lock? |
It is an “administrative lock”, i.e., configuration management, etc |
e. Ask Employees: Do you have equipment or tasks that require you to do LOTO? If yes, ask:
- Are you trained and authorized?
- Who authorized you?
- What equipment do you LOTO?
- Is there an equipment-specific procedure for this equipment? Should there be? (e.g., more than 1 energy source, more than one lockout point, and/or special complexity.)
- Where are the equipment specific procedures kept? How do I know if the procedure I have is current?
- What possible hazardous energies are present in the equipment that are controlled by the LOTO?
- Ask the eemployee to list the general steps that are required in every LOTO. (1. Prepare and notify; 2. Normal shutdown; 3. Isolate energy; 4. Apply lock/tag [and challenge the lock];
5. Bleed/block/restrain stored energy; 6. VERIFY zero energy)
Questions |
Answers |
| viii. How is LOTO performed if there is more than one person working on the equipment? |
Each worker must apply LOTO to a multi-lock adaptor, or use a group LOTO procedure with a lock box. |
| ix. Who verifies that the energy has been properly controlled? |
The qualified worker applying the lock must verify. If they are not qualified to do this, they get a qualified person to verify and witness the verification. |
| x. How is this done? |
Attempt to restart the equipment; directly test with meters as appropriate. |
| xi. Is any PPE required during the procedure? |
Yes. Equipment is assumed to be energized until proven safe. Therefore, PPE is used as though doing energized work, e.g., insulated gloves, arc clothing |
| xii. What are your responsibilities before releasing equipment from LOTO? |
Verify people and tools are clear and ensure equipment is safe to re-energize. |
| xiii. Who has the emergency keys? |
Preferable answer: there should be no emergency keys. Otherwise, interviewee should know the name of supervisor with keys and secure location. |
| iv. What is an Administrative lock? When is it used? How is it different than a LOTO lock?
|
An Admin lock is a non-LOTO lock. They are used for a variety of reasons; usually configuration management. LOTO locks have only one key, held by one person, while Admin locks may be opened by a set of authorized people. |
- Look for equipment in your Division that is likely to require LOTO. Find the equipment supervisor and ask
- Is there a specific written procedure for the equipment
- When was the last time LOTO was performed on this equipment?
- Who is authorized to perform LOTO on this equipment
- Where are the energy isolating devices?
- How are they locked?
- How is the energy verified?
- Locate all equipment specific LOTO Procedures in your Division. Document:
- How many procedures exist? For which equipment? How many more are needed?
- When were they each last inspected (required annually)?
- Do the procedures contain all of the required steps?
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