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CHEMICAL HAZARD ASSESSMENTS

Hazard assessments are conducted to identify the hazards and necessary controls for chemicals used in shop and laboratory work environments. These are performed so that protective measures can be put into place and to assure that the proper level of work authorization is obtained.  In accordance with Integrated Safety Management (ISM) principles, line managers are responsible for "integrating ES&H into work and for ensuring active communication up and down the management line with the workforce".  To this end, line managers must be aware of and approve the work performed under their jurisdiction and shall ensure that appropriate hazard assessments are conducted in their work areas.  An industrial hygienist may be consulted to provide assistance and guidance in performing hazard assessments.

Activity Hazard Documents

The LBNL protocol for determining the proper level of work authorization is delineated in Pub 3000 Chapter 6, EH&S Documentations and Approvals.

An AHD is a work authorization that identifies hazards and describes how they are controlled. It is the Laboratory document used to describe the controls necessary to ensure that the risks associated with an activity are at an acceptable level. The line manager must identify and evaluate all potential hazards associated with a proposed project or activity and develop measures to reduce these hazards to an acceptable level.  The line manager must also determine whether an AHD is needed. The AHD is required to be completed before work is inititated. When reviewed and approved, the AHD becomes the principal safety document for the research project or activity. The ultimate determination of the appropriate work authorization is the responsibility of the leader of that work (Principal Investigator, manager or supervisor). The AHD is reviewed by EH&S health and safety professionals and line management. It is jointly approved by the using Division Director and EH&S.

Examples of work requiring AHDs include:

  • Activities requiring the use of glove boxes for safety reasons
  • Activities using toxic and/or pyrophoric gases. The following list provides examples of these gases.  (Pub 3000 Chapter 13, Gases, may be consulted for further guidance for toxic and pyrophoric gases controls). This list is not all inclusive. An MSDS should be consulted to determine if the material is a toxic or pyrophoric gas.

1,3 butadiene

iodine pentafluoride

ammonia

methyl bromide

arsenic pentafluoride

methyl chloride

arsine

methyl silane

boron trichloride

nickel carbonyl

boron trifluoride

nitric oxide

bromine pentafluoride

nitrogen dioxide

bromine trifluoride

nitrogen trifluoride

carbon monoxide

nitrosyl chloride

carbonyl fluoride

oxygen difluoride

carbonyl sulfide

phosgene

chlorine

phosphine

chlorine trifluoride

phosphorus pentafluoride

cyanogen

phosphorus trichloride

cyanogen chloride

phosphorus trifluoride

diborane

selenium hexafluoride

dichlorosilane

silane

fluorine

silicon tetrafluoride

germane

stibine

hydrogen bromide

sulfur dioxide

hydrogen chloride

sulfur tetrafluoride

hydrogen cyanide

sulfuryl fluoride

hydrogen fluoride

tellurium hexafluoride

hydrogen selenide

tungsten hexafluoride

hydrogen sulfide

vinyl chloride

  • Use of extremely reactive and/or explosive substances. The following list provides examples of these materials, but is not all inclusive. Therefore, an MSDS should be consulted to determine if the material is reactive or explosive.

aluminum hydride

picric acid

benzoyl peroxide

potassium

cesium

rubidium

copper azide

sodium

lead azide

sodium azide

lithium

triethyl aluminum

phosphorus (white)

trimethyl aluminum

  • Other chemicals that are known to posses lethal or incapacitating toxicity shall also require an AHD.  These include materials with an LD50 of 0.5 mg/kg or less. An MSDS should be consulted to determine if a material is acutely toxic.

Chemical Name [CAS#]

Amiton: O,O-Diethyl S-[2-(diethylamino)ethyl] phosphorothiolate and corresponding alkylated or protonated salts (78-53-5)

O-Alkyl (<C10, incl. cycloalkyl) alkyl (Me, Et, n-Pr or i-Pr)-phosphonofluoridates

  • Sarin: O-Isopropyl methylphosphonofluoridate (107-44-8)
  • Soman: O-Pinacolyl methylphosphonofluoridate (96-64-0)                                                                                                                                  

O-Alkyl (<C10, incl. cycloalkyl) N,N-dialkyl (Me, Et, n-Pr or i-Pr) phosphoramidocyanidates

  • Tabun: O-Ethyl N,N-dimethyl phosphoramidocyanidate (77-81-6)                

O-Alkyl (H or <C10, incl. cycloalkyl) S-2-dialkyl(Me, Et, n-Pr or i-Pr)-aminoethyl alkyl(Me, Et, n-Pr or i-Pr) phosphonothiolates and corresponding alkylated or protonated salts

  • VX: O-Ethyl S-2-diisopropylaminoethyl methyl phosphonothiolate [50782-69-9]

Sulfur mustards:

  • 2-Chloroethylchloromethylsulfide [2625-76-5]
  • Mustard gas: Bis(2-chloroethyl)sulfide [505-60-2]
  • Bis(2-chloroethylthio)methane [63869-13-6]

Sesquimustard:

  • 1,2-Bis(2-chloroethylthio)ethane [3563-36-8]
  • 1,3-Bis(2-chloroethylthio)-n-propane [63905-10-2]
  • 1,4-Bis(2-chloroethylthio)-n-butane [142868-93-7]
  • 1,5-Bis(2-chloroethylthio)-n-pentane [142868-94-8]
  • Bis(2-chloroethylthiomethyl)ether [63918-90-1]

O-Mustard:

  • Bis(2-chloroethylthioethyl)ether [63918-89-8]

Lewisites:

  • Lewisite 1: 2-Chlorovinyldichloroarsine [541-25-3]
  • Lewisite 2: Bis(2-chlorovinyl)chloroarsine [40334-69-8]
  • Lewisite 3: Tris(2-chlorovinyl)arsine [40334-70-1]

Nitrogen mustards:

  • HN1: Bis(2-chloroethyl)ethylamine [538-07-8]
  • HN2: Bis(2-chloroethyl)methylamine [51-75-2]
  • HN3: Tris(2-chloroethyl)amine [555-77-1]

Saxitoxin [35523-89-8]

Ricin [9009-86-3]

Alkyl (Me, Et, n-Pr or i-Pr) phosphonyldifluorides

  • DF: Methylphosphonyldifluoride [676-99-3]    

O-Alkyl (H or <C10, incl. cycloalkyl)

O-2-dialkyl(Me, Et, n-Pr or i-Pr)-aminoethyl alkyl(Me, Et, n-Pr or i-Pr) phosphonites and corresponding alkylated or protonated salts

  • QL: O-Ethyl O-2-diisopropylaminoethyl methylphosphonite [57856-11-8]

Chlorosarin: O-Isopropyl methylphosphonochloridate [1445-76-7]

Chlorosoman: O-Pinacolyl methylphosphonochloridate [7040-57-5]

PFIB: 1,1,3,3,3-Pentafluoro-2-(trifluoromethyl)-1-propene [382-21-8]

BZ: 3-Quinuclidinyl benzilate (*) [6581-06-2]

Chemicals containing a phosphorus atom to which is bonded onemethyl, ethyl or propyl (normal or iso) group but not further carbon atoms

  • Methylphosphonyl dichloride [676-97-1]
  • Dimethyl methylphosphonate [756-79-6]
  • Exemption: Fonofos: O-Ethyl S-phenyl ethylphosphonothiolothionate [944-22-9]

N,N-Dialkyl (Me, Et, n-Pr or i-Pr) phosphoramidic dihalides

Dialkyl (Me, Et, n-Pr or i-Pr) N,N-dialkyl(Me, Et, n-Pr or i-Pr)-phosphoramidates                                                                   

Arsenic trichloride [7784-34-1]

2,2-Diphenyl-2-hydroxyacetic acid [76-93-7]

Quinuclidin-3-ol [1619-34-7]

N,N-Dialkyl (Me, Et, n-Pr or i-Pr) aminoethyl-2-chlorides and corresponding protonated salts

N,N-Dialkyl (Me, Et, n-Pr or i-Pr) aminoethane-2-ols and corresponding protonated salts

  • Exemptions: N,N-Dimethylaminoethanol and corresponding protonated salts [108-01-0]
  • N,N-Diethylaminoethanol and corresponding protonated salts [100-37-8]

N,N-Dialkyl (Me, Et, n-Pr or i-Pr) aminoethane-2-thiols and corresponding protonated salts

Thiodiglycol: Bis(2-hydroxyethyl)sulfide [111-48-8]                                                         

Pinacolyl alcohol: 3,3-Dimethylbutan-2-ol [464-07-3]       

The following chemicals also exhibit toxic properties of great concern.  An EH&S Industrial Hygienist should be consulted prior to purchase and use of these chemicals to determine if an AHD is required:

Chemical Name [CAS#]

Phosgene: Carbonyl dichloride [75-44-5]

Cyanogen chloride [506-77-4]

Hydrogen cyanide [74-90-8]

Chloropicrin: Trichloronitromethane [76-06-2]

Phosphorus oxychloride [10025-87-3]

Phosphorus trichloride [7719-12-2]

Phosphorus pentachloride [10026-13-8]

Trimethyl phosphite [121-45-9]

Triethyl phosphite [122-52-1]

Dimethyl phosphite [868-85-9]

Diethyl phosphite [762-04-9]

Sulfur monochloride [10025-67-9]

Sulfur dichloride [10545-99-0]

Thionyl chloride [7719-09-7]

Ethyldiethanolamine [139-87-7]

Methyldiethanolamine [105-59-9]

Triethanolamine [102-71-6] 


If there is any uncertainty regarding the need to develop an AHD, the line manager must contact an EH&S Industrial Hygienist for guidance.

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